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IPE Blog

Sealless Magnetic Drive Pumps: Design, Advantages, and Industrial Applications

Sealless magnetic drive pumps represent a critical technology in process industries where leakage, emissions, and maintenance risk must be minimized. By eliminating dynamic shaft seals, traditionally the most failure-prone component in rotating equipment, sealless mag drive pumps significantly reduce downtime, improve safety, and support compliance with increasingly stringent environmental regulations.  …

Air-Operated Diaphragm Pumps: Design Principles, Advantages, and Industrial Use Cases

  An air-operated diaphragm pump (AODD) is a seal-less, positive-displacement pump that uses compressed air to drive flexible diaphragms and move fluid without rotating components. This design enables reliable handling of abrasive slurries, viscous fluids, corrosive chemicals, and solids-laden media while offering self-priming, dry-run tolerance, and inherent leak containment.  These …

Critical Pump Types for Crude Oil Distillation and Refinery Operations

Crude oil distillation is the central refining process that separates hydrocarbons into distinct fractions, such as gasoline, diesel, jet fuel, gas oils, and heavier residues, according to their boiling points. This process relies heavily on robust fluid handling to move raw crude, intermediate streams, and end products through heaters, towers, …

Pumps Used in Catalytic Cracking Units: Types, Requirements & Reliability Factors

Catalytic cracking units operate at extreme temperatures, circulate abrasive catalyst-laden fluids, and rely on continuous, stable flow to support refinery throughput. Every pump connected to this process must withstand high thermal loads, erosive service conditions, and volatile hydrocarbons while maintaining predictable performance over multi-year operating cycles. Understanding which pumps are …

Pumps for Hydroprocessing Units: Hydrotreating & Hydrocracking Reliability Essentials

Hydroprocessing is central to producing cleaner, higher-value fuels, and the pumps that support these units operate under some of the harshest conditions found in refining. Hydrotreaters and hydrocrackers depend on precise, high-pressure circulation of feedstock, hydrogen-rich gas, and catalyst-laden streams to maintain efficiency and reaction stability. Understanding pump requirements for …

Variable-Speed Drives to Stabilize Temperature Differential in Industrial Heating & Cooling Loops

Maintaining a stable temperature difference (ΔT) across heat exchangers is essential for efficient industrial heating and cooling loops. When flow rates fluctuate or loads shift, that temperature difference can widen or collapse, leading to poor heat transfer, equipment stress, higher energy use, and uneven process performance. Variable-speed drives (VSDs) provide …

Managing Pump NPSH Considerations at High Temps, 350°F and Above, Pump Systems

Efficient circulation in high-temperature heat transfer loops depends on maintaining stable suction conditions at the pump inlet. As fluid temperature increases, vapor pressure rises, and fluid density decreases, reducing the margin between the system’s available suction head and the pump’s required suction head. Once this margin closes, vapor bubbles form …

Emergency Cooling Fail-Safes: Designing Level & Temperature Interlocks for Industrial Reliability

Maintaining Cooling Reliability in Industrial Systems distortion, fluid breakdowns, and unplanned shutdowns. Cooling interruptions, caused by low tank levels, pump failures, fouled heat exchangers, or temperature runaways, can quickly escalate the situation. Automated cooling fail-safes ensure that critical limits are enforced even when conditions change faster than an operator can …