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Illinois Process Equipment

IPE Blog

Inline vs. Tank Heaters: Choosing the Right System for Industrial Heating Loops

Heating is a fundamental element in industrial thermal loops. Whether you’re maintaining process temperature, preheating fluids, or compensating for heat losses, how and where you add heat matters. The choice between inline heaters (also called circulation heaters) and tank (immersion) heaters affects system response, control precision, footprint, and piping layouts. …

Choosing Among Glycol Loops, Thermal Oil & Chilled Water

Fluid Choice Shapes Your Loop’s Potential Selecting the correct fluid for an industrial heating and cooling loop is a critical decision. Whether you circulate glycol blends, thermal oil, or chilled water, that choice dictates your temperature limits, system pressures, pumping energy, and maintenance demands. Each fluid comes with trade-offs in …

Slurry Handling Explained: How to Choose & Operate Slurry Pumps

Introduction to Slurry Handling Handling slurry means transporting a mixture of liquid and solid particles, often mineral or industrial waste suspended in water or another carrier fluid. Because slurry combines fluid behavior with the abrasive and settling tendencies of solids, it presents challenges like wear, clogging, inefficient flow, and unpredictable …

How Feedwater Quality Impacts Boiler Efficiency & Reliability

High-quality feed water is essential for safe, efficient, and dependable boiler operation. Even small concentrations of dissolved gases, minerals, or suspended particles can erode metal, cause scaling, clog passages, and reduce heat transfer. Over time, these issues degrade steam output, raise fuel use, and lead to unplanned maintenance or equipment …

Vertical Multistage Pumps at a Glance: Design & Core Benefits- Infographic

Vertical multistage pumps are designed with multiple impellers stacked along a vertically oriented shaft, allowing them to produce high pressure while keeping the overall footprint compact. Their space-efficient construction and impressive head capabilities make them ideal for a wide range of industrial and commercial applications. For instance, the Grundfos CR …

How Intelligent Pumping Systems Drive Energy Efficiency and Operational Control

Energy Consumption in Industrial Pumping Systems Pumping systems are a significant source of industrial energy consumption, accounting for approximately 20–25% of global electricity demand and up to 50% of a plant’s total electrical energy usage. This significant energy use is due to both the importance of pumps across various processes …

Pressure Boosting: Ensuring Reliable Water Pressure in Industrial Operations

The Need for Pressure Boosting in Industrial Systems Low or inconsistent water pressure can disrupt industrial processes, reduce equipment efficiency, and increase maintenance risks. Whether it’s supplying cooling water to heat exchangers, delivering high-pressure washdown for sanitation, or maintaining steady flows across long distribution pipelines, many facilities cannot rely on …

How to Check Centrifugal Pump Performance for Efficiency and Reliability

Ensuring that a centrifugal pump operates optimally is crucial for maintaining reliable operations. Regular performance checks allow plant managers and maintenance teams to detect inefficiencies or mechanical issues before they become costly failures. A pump can lose a significant portion of its efficiency long before obvious problems appear, so proactive …

Vertical Multistage Pumps: Applications Across Industries

Vertical multistage pumps feature a stack of impellers mounted on a vertically oriented shaft, enabling them to generate high pressure while maintaining a compact footprint. This space-saving design and ability to deliver high head make them popular in a diverse range of industrial and commercial settings. For example, the Grundfos …