When it comes to handling hazardous, corrosive, or hard-to-seal fluids, conventional pumps often fall short. Traditional pumps with mechanical seals are prone to leaks and breakdowns, particularly in demanding industrial environments. The Innomag TB-MAG sealless thrust-balanced processing pump changes the game, offering a completely sealed, hermetically-contained solution designed for tough industrial applications.
Engineered for safety, reliability, and efficiency, the TB-MAG pump provides a revolutionary approach to fluid handling. IPE offers pump and process equipment solutions, including Flowserve Innomag pumps like the TB-MAG which stands out as a superior choice for process industries.
How the Innomag TB-MAG Works
At its core, the TB-MAG is a sealless magnetic drive pump that uses magnets to transfer torque from the motor to the impeller, eliminating the need for mechanical seals and preventing leaks. What sets it apart is its thrust-balancing technology, which addresses one of the main failure points in conventional pumps: axial thrust. By eliminating axial thrust, the TB-MAG pump reduces the overall bearing load by up to 90%, extending the pump’s life and making it highly reliable under challenging conditions.
Thrust Balancing: A Game Changer
The Innomag TB-MAG pump employs a unique thrust-balancing system that works by dynamically controlling the balance chamber pressure with a variable orifice. This eliminates axial thrust and the need for axial thrust bearings, making the pump far more reliable. As the impeller floats, the orifice opens and closes, maintaining optimal pressure behind the impeller, which balances the forces acting on either side of it. This reduces the pump’s dependency on process lubrication, significantly minimizing the risk of bearing failure due to inadequate lubrication, a common issue in other sealless pumps.
Key Features and Benefits of the Innomag TB-MAG
Safety
The Innomag TB-MAG pump is completely hermetically sealed, meaning there is no risk of leakage or fugitive emissions. This makes the pump particularly suited for applications involving hazardous fluids like acids, caustics, and hydrocarbons. By eliminating the need for mechanical seals, which are prone to failure, the TB-MAG enhances operator safety and reduces environmental risks. It also eliminates the need for leak detection and repair (LDAR) programs, simplifying regulatory compliance.
Reliability
In traditional pumps, mechanical seals and conventional bearings account for nearly 80% of all pump breakdowns. The TB-MAG pump eliminates these two components, greatly enhancing reliability. Moreover, while typical process pumps are designed to operate reliably only near the Best Efficiency Point (BEP), the TB-MAG can operate efficiently across a much wider range of conditions. This versatility allows the pump to handle variable flow rates and pressure without a decrease in performance, reducing the risk of failure due to off-design operation.
Low Maintenance
Maintenance costs make up over 40% of a pump’s total cost of ownership. With the TB-MAG, these costs are significantly reduced. The pump’s sealless design means no seal replacements, no impeller adjustments, no emissions testing, and no need for lubrication or oil changes. Bearings that effectively never wear out further contribute to the reduced maintenance costs, making this pump highly cost-effective over its lifetime.
Efficiency
The TB-MAG pump is engineered for optimal energy efficiency, with energy consumption accounting for more than 50% of the total cost of ownership. Unlike conventional pumps that degrade in performance over time, the TB-MAG maintains its efficiency throughout its operational life. Its thrust-balancing technology helps ensure consistent energy savings, making it one of the most cost-effective options on the market.
Versatility
The TB-MAG pump can handle a wide range of applications, from water to highly corrosive chemicals. Its ability to operate across a broad performance curve, combined with its near-universal chemical resistance, allows a single pump model to cover multiple duty points. This reduces the need for multiple pump types and simplifies spare parts inventory management.
Cost-Effectiveness
Compared to metallic magnetic drive pumps, canned motor pumps, or high-alloy pumps with double seals, the TB-MAG is significantly more cost-effective. Its compact design and lower installation costs can reduce overall project costs by 20-30% compared to traditional process pumps. The extended lifespan, reduced maintenance, and energy savings contribute to a lower total cost of ownership, providing a faster return on investment.
Applications of the Innomag TB-MAG Pump
The Innomag TB-MAG pump is designed for a wide range of industrial applications, particularly those involving corrosive, hazardous, or hard-to-seal fluids. Its hermetically sealed design, combined with thrust-balancing technology, makes it ideal for industries where reliability and safety are critical. Below are some key applications:
Chemical Processing
The TB-MAG is an excellent choice for chemical plants handling acids, alkalis, solvents, and other aggressive chemicals. Its sealless design prevents leaks and emissions, ensuring safe operation and compliance with environmental regulations.
Pharmaceutical Manufacturing
In pharmaceutical plants, where product purity and safety are paramount, the TB-MAG pump provides reliable, contaminant-free fluid transfer. Its ability to handle various chemicals and solvents used in drug production makes it a versatile option for the pharmaceutical industry.
Oil and Gas
Oil and gas operations require pumps that can handle hydrocarbons and other volatile fluids under high pressure. The TB-MAG’s robust design and ability to operate efficiently across a wide range of conditions make it a reliable choice for these demanding applications.
Water Treatment
In water treatment facilities, the TB-MAG pump is used to handle aggressive chemicals such as chlorine and sulfuric acid. Its sealless design ensures no leaks, contributing to safer and more reliable water treatment operations.
Power Generation
Power plants require pumps that can handle high temperatures and pressures, often with chemically aggressive or abrasive fluids. The TB-MAG pump excels in these environments, providing reliable performance with minimal maintenance.
Why Choose the Innomag TB-MAG?
The Innomag TB-MAG offers a superior alternative to traditional sealless pumps. Its thrust-balancing technology significantly reduces the risk of failure due to inadequate lubrication, while its hermetically sealed design ensures safe operation in hazardous environments. Whether you’re dealing with chemicals, solvents, or high-temperature fluids, the TB-MAG is designed to provide reliable, efficient performance with minimal maintenance requirements.
Partner with Illinois Process Equipment for Innomag TB-MAG Pumps
Illinois Process Equipment (IPE) is proud to offer the Innomag TB-MAG pump, a reliable and cost-effective solution for handling hazardous and corrosive fluids. As a trusted partner of Innomag and Flowserve, IPE provides expert guidance, installation, and maintenance services to ensure your operations run smoothly.
IPE provides industry-leading Innomag TB-MAG pumps designed for reliability, safety, and cost-effectiveness. Our expert team offers full-service pump and process equipment solutions to ensure seamless integration and optimal performance. Contact us today to learn how we can optimize your fluid handling systems and improve your processes with Innomag pumps.
